RZ500 Fiche, Service & Tuning Manuals
RZ500 Fiche, Service & Tuning Manuals
RZ500 Fiche - 2MB
RZ500 Service Manual - 24MB
RZ500 Factory Tuning Specs - 370KB
1981 RDLC FICHE - 5MB
RZ500 Service Manual - 24MB
RZ500 Factory Tuning Specs - 370KB
1981 RDLC FICHE - 5MB
Last edited by hybrid on Mon Apr 15, 2013 6:28 pm, edited 3 times in total.
RD350LC- RGV Mods, PWK28's
RZ500 - YZR Replica, PWK28's
RZ500 - YZR Replica, PWK28's
Re: RZ500 Fiche and Service Manual

many thaks for your help
cheers
Re: RZ500 Fiche and Service Manual
I've got the factory tuning guide... did you want that posted as well?
Re: RZ500 Fiche and Service Manual
wheels
that would be great if you could
cheers
that would be great if you could
cheers
Re: RZ500 Fiche and Service Manual
If you email it to hybiepoo (at) hotmail dot com I will upload that too.
RD350LC- RGV Mods, PWK28's
RZ500 - YZR Replica, PWK28's
RZ500 - YZR Replica, PWK28's
Re: RZ500 Fiche and Service Manual
Done.hybrid wrote:If you email it to hybiepoo (at) hotmail dot com I will upload that too.
Re: RZ500 Fiche, Service & Tuning Manuals
I am having the moderate Yamaha tune done to my bike as we speak here in Canada. The RZ500 factory tune that you guys have on your page. Most people say that we should use TM Mikuni 28m flat slides. I have found flat slides for a great price but was asked if I wanted TM flat slides or TMV flat slides. He mentioned that the TM 28m flat slides were used for four stroke applications not two stroke applications. What should I use for my application.
My application will be the factory tune with jolly motto's or the JL's they look and sound nice to. Help
Thanks
Colin
My application will be the factory tune with jolly motto's or the JL's they look and sound nice to. Help
Thanks

Re: RZ500 Fiche, Service & Tuning Manuals
If the TMs are jetted right, they should work fine.
Or if he can get keihins, PWK28's are also great.
Or if he can get keihins, PWK28's are also great.
RD350LC- RGV Mods, PWK28's
RZ500 - YZR Replica, PWK28's
RZ500 - YZR Replica, PWK28's
Re: RZ500 Fiche, Service & Tuning Manuals
Thank You I got the TM 28m With the JL's on the way, can you guys sugest a starting point referance the jeting with these carbs and the JL's with the factory tune in the above section.hybrid wrote:If the TMs are jetted right, they should work fine.
Or if he can get keihins, PWK28's are also great.
Thanks again.
Colin

Re: RZ500 Fiche, Service & Tuning Manuals
Just had this done to my RZ500 by Wilson Performance in the US . Will finish bottom end tune and Dyno when it gets to Australia .
Phase III Tune, All ports to WP Custom Specs plus WP added expertise
Cylinders decked
Re-milled heads to attain proper squish clearance and compression
WP Modified and Balanced Wiseco Pistons
WP modified Stock reedcages
WP Modified Stock Intake Manifolds
TDR single petal Hypertension reeds installed
Custom Intake Boot Spacer to facilitate the larger carb bodys
Exhausts enlarged and polished to mirror finish
Both Cranks trued and welded
Stator Back Cover Slotted for Adjustable Timing
Barnett Racing Clutch Kit Installed
Replaced several worn or otherwise damaged screws, nuts and bolts
Replaced every seal, o-ring and gasket that are still available from Yamaha
All parts inspected, cleaned, and reassembled
4-New 34mm VM Mikuni Carbs with Ultimate Flo Optimizers Installed
WP Billet Throttle Cable Assembly
Custom Petcock/Choke Bracket Installed
New Fuel Lines and Routing
UNI-Filter Air Filters Installed
Billet Fairing Bracket Installed
Phase III Tune, All ports to WP Custom Specs plus WP added expertise
Cylinders decked
Re-milled heads to attain proper squish clearance and compression
WP Modified and Balanced Wiseco Pistons
WP modified Stock reedcages
WP Modified Stock Intake Manifolds
TDR single petal Hypertension reeds installed
Custom Intake Boot Spacer to facilitate the larger carb bodys
Exhausts enlarged and polished to mirror finish
Both Cranks trued and welded
Stator Back Cover Slotted for Adjustable Timing
Barnett Racing Clutch Kit Installed
Replaced several worn or otherwise damaged screws, nuts and bolts
Replaced every seal, o-ring and gasket that are still available from Yamaha
All parts inspected, cleaned, and reassembled
4-New 34mm VM Mikuni Carbs with Ultimate Flo Optimizers Installed
WP Billet Throttle Cable Assembly
Custom Petcock/Choke Bracket Installed
New Fuel Lines and Routing
UNI-Filter Air Filters Installed
Billet Fairing Bracket Installed
Re: RZ500 Fiche, Service & Tuning Manuals
Don't think those links are working anymore...
Re: RZ500 Fiche, Service & Tuning Manuals
You're right.. I'll have to find those files again. I didn't even realise they were in a strange directory when I did the last migration.
RD350LC- RGV Mods, PWK28's
RZ500 - YZR Replica, PWK28's
RZ500 - YZR Replica, PWK28's
Re: RZ500 Fiche, Service & Tuning Manuals
Links fixed and RDLC added too.
RD350LC- RGV Mods, PWK28's
RZ500 - YZR Replica, PWK28's
RZ500 - YZR Replica, PWK28's
Re: RZ500 Fiche, Service & Tuning Manuals
Links are broken again.hybrid wrote:Links fixed and RDLC added too.
Re: RZ500 Fiche, Service & Tuning Manuals
Typos on my part... should be working now.
RD350LC- RGV Mods, PWK28's
RZ500 - YZR Replica, PWK28's
RZ500 - YZR Replica, PWK28's